Unit One Fundamentals of Manufacturing Techniques 机械制造基本知识 1
Lesson 1 Machine Tools 机床 1
1.1 The Engine Lathe 普通车床 1
1.2 Drilling Machines 钻床 3
Lesson 2 Milling Methods 铣削方法 12
2.1 Introduction 引言 12
2.2 Peripheral Milling 外圆铣 12
2.3 Face milling 端铣 14
Lesson 3 Grinding and Abrasive Machining 磨削及强力磨削 19
3.1 Introduction 引言 19
3.2 Grinding Wheels 磨轮 19
3.3 Kinds of Grinding 磨削种类 20
Lesson 4 Modern Steel-making Process 现代炼钢工艺 25
4.1 Principal Steps of Steel-making Process 炼钢工艺的主要步骤 25
4.2 Kinds of Steel-making Processes 炼钢工艺分类 27
4.3 Ingot Casting 钢锭浇铸 29
Lesson 5 Primary Processes and Casting 初加工工艺及铸造 34
5.1 Introduction 引言 34
5.2 Castings 铸件 36
Lesson 6 P/M,Forging and Other Primary Processes 粉末冶金，锻造及其它初加工工艺 45
6.1 Power Metallurgy 粉末冶金 45
6.2 Forging 锻造 46
6.3 Other Processes 其它工艺 48
Lesson 7 Secondary Production Processes 精加工工艺 53
7.1 Chip Removal 有屑切削 53
7.2 Special Methods of Metal Removal 特种金属切削工艺 54
Lesson 8 Forming of Plastics 塑料成型 61
8.1 Hot Compression Molding 热压成型法 61
8.2 Injection Molding 注塑成型法(注模法) 61
8.3 Transfer Molding 传递模塑法 62
8.5 Lamination 层压法 63
8.4 Extrusion Forming 挤压成型法 63
8.6 Casting 铸造法 65
Lesson 9 Welding(1)焊接(1) 70
9.1 Gas Welding 气焊 71
9.2 Arc Welding 电弧焊 72
Lesson 10 Welding(2)焊接(2) 79
10.1 Resistance Welding 电阻焊 79
10.2 Brazing 钎焊 81
10.3 Other Welding Processes 其它焊接工艺 83
Unit Two Fundamentals of Manufacturing Techniques 机械工艺基础 88
Lesson 1 Fundamentals of Mechanical Design 机械设计基础 88
1.1 The Meaning of Design 设计的含义 88
1.2 Mechanical Engineering Design 机械工程设计 90
1.4 Recognition and Identification 认知和确认 91
1.3 The Phases of Design 设计过程 91
1.5 Evaluation and Presentation 评价和展示 94
Lesson 2 Engineering Design and Safety Factors 工程设计与安全系数 99
2.1 The Design Process 设计过程 100
2.2 Safety Factors in Engineering Designs 工程设计中的安全系数 101
2.3 The Materials System 材料系统 102
Lesson 3 Design Considerations(1)设计原则(1) 106
3.1 Introduction 引言 106
3.2 Safety Considerations 安全原则 108
Lesson 4 Design Considerations(2)设计原则(2) 117
4.1 Ecological Considerations 生态学原则 117
4.2 Societal Considerations 社会学原则 120
4.3 Overall Design Considerations 综合设计原则 123
Lesson 5 Design Hints 设计须知 128
5.1 General Recommendation 通用原则 129
5.2 Specific Recommendation 特殊说明 131
Lesson 6 Design Methodology 设计方法学 135
6.1 Introduction 引言 135
6.2 Science and Technology;Logic and Methodology 科学和技术；逻辑和方法学 139
Unit Three Automation 自动化 145
Lesson 1 Algorithm 算法 145
1.1 Definition of Algorithm 算法定义 145
1.2 Study of Algorithm 算法的研究 147
Lesson 2 Numerical Control Software 数控软件 154
2.1 Overview of Numerical Control 数控概述 154
2.2 Requirements of NC Software 数控软件的要求 155
Lesson 3 Transducers and Sensors 转换器和传感器 160
3.1 Analog and Digital Transducers 模拟与数字转换器 160
3.2 Use of Sensors in Programmable Automation 传感器在可编程自动化中的应用 162
4.1 Introduction 引言 170
Lesson 4 Automatic Control System 自动控制系统 170
4.2 Open-loop Control System 开环控制系统 171
4.3 Closed-loop Control System 闭环控制系统 173
Lesson 5 Computer Numerical Control of Machine Tools 机床的数控 182
5.1 Introduction 引言 182
5.2 Numerical Control 数控 183
5.3 Computer Numerical Control 计算机数控 185
Lesson 6 Artificial Intelligence for Automotive Manufacturing 自动化制造领域的人工智能 192
6.1 Applications 应用 192
6.2 Research 研究 193
Unit Four Modern Design and Manufacture 现代设计与制造 197
Lesson 1 Flexible Manufacturing Systems 柔性制造系统 197
1.1 History of Flexible Manufacturing Systems 柔性制造系统的历史 197
1.2 Future Trends 未来趋势 199
Lesson 2 Development from CAD/CAM to CIM从CAD/CAM到CIM的发展 204
2.1 The State of the Art of CAD/CAM CAD/CAM的发展概况 204
2.2 Computer-integrated Manufacturing 计算机集成制造 205
Lesson 3 Tomorrow s Manufacturing Technologies 未来的制造技术 213
3.1 Mechatronics and Smart Materials 机电一体化和智能材料 213
3.2 Micromachines 微型机器 215
3.3 Adding Intelligence 增加智能 217
Lesson 4 Green Design(1)绿色设计(1) 221
4.1 Ecodesign and Sustainable Development 生态设计和可持续发展 222
4.2 Cleaner Production 清洁生产 223
4.3 The Life Cycle Approach 生命周期方法 230
Lesson 5 Green Design(2)绿色设计(2) 230
5.1 The Ecodesign and Traditional Design 绿色设计和传统设计 232
5.2 The Changes in Traditional Design 传统设计的变革 236
Lesson 6 Product Design for Manufacture and Assembly 面向制造与装配的产品设计 236
6.1 Introduction 引言 239
Lesson 1 Engineering Drawings and Dimensions 工程图及尺寸(标注) 243
Unit Five Others 其它相关知识 243
6.2 Applications 应用 243
1.1 Engineering Drawings 工程图 244
1.2 Dimensions 尺寸(标注) 246
Lesson 2 The Ceramics in the“Metal World”“金属世界”中的陶瓷 253
2.1 Overcoming the Metal Mentality 摈弃金属情结 253
2.2 Speaking a New Language 使用新的评价指标 255
2.3 Design Impact 对设计的影响 256
Lesson 3 Mechanisms of Fracture 断裂机理 261
3.1 Theoretical Strength 理论强度 261
3.2 Macroscopic Types of Fracture 宏观断裂类型 262
Lesson 4 Marketing Research 市场调研 272
4.1 The Nature of Marketing Research 市场调研的性质 272
4.2 Definition of Marketing Research 市场调研的定义 274
4.3 A Classification of Marketing Research 市场调研的分类 275
参考文献 280