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Unit 1 Fundamental Knowledge 1

Lesson 1 Metal Materials 1

Lesson 2 Heat Treatment of Metal Materials 5

Lesson 3 Structure and Application of Plastics 8

Lesson 4 Non-traditional Machining Process 13

Unit 2 Plastics Forming and Mold Design 19

Lesson 5 The Procedure of Injection Molding 19

Lesson 6 The Basic Structure of Mold 21

Lesson 7 Injection Molding 24

Lesson 8 Mould Cavities and Cores 27

Lesson 9 Feed System 30

Lesson 10 Parting Surface 33

Unit 3 Sheet Metal Forming 35

Lesson 11 Press Process and Product Applications 35

Lesson 12 Shear Operation and Die 39

Lesson 13 Bending Operation and Die 46

Lesson 14 Drawing Operation and Die 51

Lesson 15 Compound and Progressive Dies 57

Lesson 16 The Forming Equipment 62

Unit 4 Casting ＆ Forging Dies 67

Lesson 17 Sand Casting 67

Lesson 18 Forging 70

Unit 5 Computer Applications of Mold & Die 73

Lesson 19 CAD/CAM 73

Lesson 20 CAE 78

Unit 6 Advanced Manufacturing Technology 87

Lesson 21 NC Technology 87

Lesson 22 Rapid Prototyping and Manufacturing 93

Lesson 23 Other Manufacturing Technology 101

Unit 7 Quotation for Mold ＆ Die 107

Lesson 24 Quotation for Mold 107

Lesson 25 Die Life and Die Failure 112

Vocabulary 113

References 128