Chapter Zero Project Guidance—Teaching Design 1
Ⅰ．Guiding Ideology 1
Ⅱ．Teaching Suggestions 3
Ⅲ．Five Key Points 4
Chapter One Project Start—Introduction of Industrial Robot and Intelligent Vision System 7
Ⅰ．“Invasion”of the Industrial Robot 7
Ⅱ．“Super Factory”of Fully Automatic Industrial Robot 9
Ⅲ．Robots Challenge in National Vocational Students'Skills Competition 12
Ⅳ．Tasks of Industrial Robot's Challenge 17
Chapter Two Project Preparation—Core Technologies for Industrial Robot and Intelligent Vision System 20
Task One Getting to Know Industrial Robot 20
Subtask One Getting to know classification and application of industrial robot 21
Subtask Two Getting to know components and structure of the industrial robot 26
Subtask Three Getting to know Mitsubishi robot's controller 35
Subtask Four Getting to know demonstration teaching unit of Mitsubishi robot 47
Subtask Five Getting to know a robot's gripper 54
Task Two Getting to Know the Sensors 59
Task Three Getting to Know the Intelligent Vision System 67
Task Four Getting to Know RFID 73
Task Five Getting to Know AC/DC Speed Regulation 77
Task Six Getting to Know PLC 84
Task Seven Getting to Know the Industrial Site Fieldbus 89
Chapter Three Project Practice—Unit Testing of Industrial Robot and Intelligent Vision System 92
Task One Testing of Industrial Robot 92
Subtask One Industrial robot guest greeting 93
Subtask Two Industrial robot tooling replacement 97
Subtask Three Industrial robot assembling and covering 103
Subtask Four Workpiece combination In-warehousing 110
Subtask Five Workpiece combination Ex-warehousing 115
Task Two Intelligent Vision System Testing 117
Subtask One Workpiece color identification 117
Subtask Two Workpiece serial number identification 122
Subtask Three Workpiece height identification 124
Subtask Four Intelligent vision expression and output result 126
Task Three RFID Read and Write Testing 128
Subtask One Getting to know Siemens RF 260R 129
Subtask Two Read/Write electronic tag with RFID 130
Task Four Conveyor Testing 134
Subtask One Circular conveyor testing 134
Subtask Two Linear conveyor testing 142
Chapter Four Project Implementation—Installation and Testing of Industrial Robot and Intelligent Vision System 149
Task One Installation of Industrial Robot 149
Subtask One Installation of industrial robot body 149
Subtask Two Installation of industrial robot components 151
Task Two Industrial Robot Setting and Programming 156
Subtask One Working process analysis of industrial robot 156
Subtask Two Turning function of industrial robot in the clipping box 157
Subtask Three Workpiece turning function of industrial robot 158
Task Three Installation and Testing of Intelligent Vision System 161
Subtask One Installation of intelligent vision system 161
Subtask Two Communications setting of intelligent vision system 162
Subtask Three Vision testing of workpiece 163
Task Four PLC Master Program Design 168
Subtask One Electrical installation and wiring of control system 168
Subtask Two Setting and programming of RFID data transmission and communication 175
Subtask Three PLC master program designing and testing 177
Task Five Network Building and Program Implementation of Industrial Ethernet 186
Subtask One Ethernet network parameters setting 186
Subtask Two Program implementation of Ethernet data communications 189
Task Six Testing and Maintenance of Overall System Operation 195
Chapter Five Project Development—Tour of Industrial Robot 203
Ⅰ．Well-known Brands of Industrial Robots at Home and Abroad 203
Ⅱ．Multi-robot Cooperative Work 211
Ⅲ．Introduction to Other Brands of Intelligent Vision Systems at Home and Abroad 215
Ⅳ．Typical RFID Application System 217
Ⅴ．Cloud Manufacturing,Intelligent Manufacturing 222